Case Study - Real-time production monitoring that never sleeps
A comprehensive IoT monitoring system for a Vietnamese manufacturing plant, providing real-time visibility into production lines with sensor integration and predictive maintenance alerts.
- Client
- SmartFactory VN
- Year
- Service
- IoT, Real-time Monitoring, Dashboard
Overview
SmartFactory VN operates a mid-sized manufacturing plant in Binh Duong province, producing precision components for the electronics industry. With over 50 machines running across three shifts, they were struggling to keep track of equipment health, production output, and environmental conditions.
Their existing process relied on manual log sheets and reactive maintenance. They would only know about a problem when a machine broke down, often losing hours of production time.
We worked closely with their operations team to understand the critical metrics that mattered most, then designed a sensor network and monitoring platform that could give them eyes on everything, all the time.
What we did
- IoT Sensor Integration
- Real-time Dashboard
- Predictive Maintenance
- Alert System
Madeezi helped us see what was actually happening on our production floor for the first time. Downtime dropped by 40% in the first three months.
Operations Director at SmartFactory VN
- Reduction in downtime
- 40%
- Connected sensors
- 20+
- Real-time monitoring
- 24/7
- Full deployment
- 3mo